Article 2026-04-22 under-review v1

Thermal sculpting of nanoconfined single-atom cavities enables urea electrosynthesis with near-unity selectivity

L
Lifeng Yin Beijing Normal University
B
Boxuan Yang Beijing Normal University
Y
Yuxin Zeng Beijing Normal University
Y
Yunrong Dai China University of Geosciences Beijing
Q
Qingsong Hua Beijing Normal University

Abstract

Electrocatalytic urea synthesis from CO2 and NO3– offers a sustainable alternative to energy-intensive industrial methods, yet precise C–N coupling remains hindered by kinetic mismatches between the reduction reactions. Here, we report a strategy leveraging programmable Zn-node gasification to thermally sculpt 1.5–1.8 nm cavities within zeolitic imidazolate frameworks, hosting atomically dispersed Cu–N4 sites. Thermal transformation retains macroscopic framework, creating size-matched nanoconfined environments for selective catalysis. An optimal confinement metric descriptor (9.64) is introduced as a predictive design parameter, correlating cavity geometry with local electric field and Cu d-band modulation. This design stabilizes *CO and *NO intermediates, effectively suppressing parasitic reactions and lowering C–N coupling barriers. Consequently, the catalyst delivers a record urea yield of 71.32 g gcat–1 h–1 with 98.9% Faradaic efficiency in gas diffusion cells. Pilot-scale testing confirms its stability over 300 h, establishing nanoconfinement as a pivotal design principle for high-performance urea electrosynthesis.

Citation Information

@article{lifengyin2026,
  title={Thermal sculpting of nanoconfined single-atom cavities enables urea electrosynthesis with near-unity selectivity},
  author={Lifeng Yin and Boxuan Yang and Yuxin Zeng and Yunrong Dai and Qingsong Hua},
  journal={Nature Portfolio},
  year={2026},
  doi={https://doi.org/10.21203/rs.3.rs-9274540/v1}
}
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